City and intercity buses, due to continuous use and harsh road conditions, require durable and lightweight spare parts. Components such as front and rear bumpers, wheel fenders, side panels, false ceilings, and interior covers are manufactured using FRP composite and reinforced polyester resin. The molding process is carried out by spray-up or hand lay-up methods using silicone or metal molds. These methods allow for the production of large-sized parts (up to 12 meters in length).
The advantage of using FRP parts in buses is the overall weight reduction of the vehicle (leading to fuel savings of up to 10%) and increased part durability against road salting in winter. Additionally, the easy repairability of FRP parts on-site (using epoxy adhesive and fiber) reduces bus downtime in the workshop. Alborz Organic Materials Company supplies long-gel-time resins (suitable for large parts) and scratch-resistant gelcoats for the production of bus spare parts.
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